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A balancing instr

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작성자 Charleshus 조회 1회 작성일 25-06-17 08:17

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Balanset-1A: Advanced Portable Balancer & Vibration Analyzer
High-precision Dynamic Balancing Solution
Balanset-1A serves as an innovative solution for rotor balancing of rotors in their own bearings, manufactured by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while maintaining superior measurement accuracy. The system permits field balancing directly at the equipment's installation site without requiring removal, which is critically important for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the development and manufacturing of instruments for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
 
Official website: https://vibromera.eu/shop/2/
 
Technical Specifications
Detection Parameters
Balanset-1A ensures high-precision measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports RPM measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Working Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for calculating rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of correction masses.
Full Kit Contents
The standard Balanset-1A delivery includes:
 
Measurement unit with USB interface - main module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for accurate measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
 
Performance Capabilities
Vibrometer Mode
Balanset-1A operates as a full-featured vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function allows substantial acceleration of subsequent balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The intuitive program interface provides step-by-step guidance through the balancing process, making the device accessible to personnel without specialized training. Key functions include:
 
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
 
Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is efficiently used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides exceptional value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly enables preventing costly downtime during peak harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Benefits Over Competitors
Economic Value
At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specialized vibration diagnostics training.
Mobility and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This permits balancing in outdoor conditions, at remote sites, and in inaccessible locations without separate power supply.
Universal Application
One device is appropriate for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving reduced energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to lower fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
 
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units
 
Ordering Options
 
Official Website: vibromera.eu (recommended)
eBay: certified sellers with 100% rating
Industrial Distributors: through B2B channels
 
Payment and Shipping Terms
 
Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: factory warranty
Technical Support: included in price
 
Conclusion
Balanset-1A constitutes an optimal solution for organizations aiming to deploy an efficient equipment balancing system without significant capital expenditure. The device makes accessible access to professional balancing, permitting small enterprises and service centers to provide services at the level of large industrial companies.
The mix of reasonable price, ease of use, and professional capabilities makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, lower operating costs, and enhanced competitiveness of your business.